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The 1996-2003 Ford 7.3 Diesel is a powerful and reliable vehicle, but to keep it running at its best, it is important to use the correct replacement parts. One such essential component is the thermostat.
Installation Instructions:
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Allow the engine to cool down completely before starting the replacement process.
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Open the hood of the vehicle and locate the thermostat housing. It is typically found near the top of the engine block and connected to the upper radiator hose.
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Use a socket wrench to loosen and remove the bolts holding the thermostat housing in place.
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Carefully remove the housing, taking care not to damage the gasket or any other surrounding components.
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Remove the old thermostat from the housing and discard it.
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Clean the housing and the engine block mating surfaces with a clean rag to remove any debris, gasket material or old adhesive.
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Install the new thermostat into the housing with the spring side facing down toward the engine.
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Reinstall the housing, making sure to properly align it with the mating surface on the engine block.
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Tighten the bolts back into place, ensuring they are properly torqued to manufacturer specifications.
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Refill the cooling system with the recommended coolant and check for any leaks.
Skill Level: Intermediate
Tools Needed:
- Socket wrench set
- Clean rag
- Coolant
Time Needed: Approximately 1-2 hours, depending on skill level and any complications encountered during the replacement process.
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EASY NO HASSLE RETURN INFORMATION
Simply return your part in the exact same condition and packaging that you received it in within 30 days for a full refund of the purchase price of the part, minus the original shipping charges. You don't even have to contact us. Just be sure the read the requirements below and follow the instructions at the bottom of this page.
WHAT CAN NOT BE RETURNED:
Any part that does not have all of the original packaging with the attached manufacturer part number label.
Believe it or not, this is super important! Don't throw away the packaging. Manufacturers won't accept returns on a part without the genuine OEM Packaging, so we won't be able to credit you. (Even if the part is brand new with no packaging, we would have to return it to you).
WE ALSO CANNOT ACCEPT YOUR RETURN IF:
You have installed or attempted to install or disassemble the part
You have painted the part.
You have broken the part.
You have lost the original packaging.
You have gotten the part wet, or the part has greasy fingerprints.
ELECTRICAL PARTS.
Electrical parts can only be returned if they have not been installed, programmed, or plugged in. If the part shows signs, of an attempted install we will be unable to accept your return.
An electrical part is any part that plugs in, contains a switch, sensor, circuit board, or electrical wiring.
All Products are. covered by a 1-year Warranty.
Our Warranty Coverage
We will replace the parts free of charge for any reason not caused by collision or installation, other human intervention, incorrect application, modifications, use of the products outside the context of its normal, customary, and intended operating conditions (including without limitation, any form of commercial, fleet, rental or off-road use), or physical damage for 1 year and only for the vehicle in which the part was originally installed.
One Time replacement.
Warranty Covers only one replacement in the warranty period. Multiple Replacements are not covered, after one replacement warranty will no longer be in effect.
Warranty Is nontransferable and is only valid for the VIN number of the vehicle for which it was purchased. Warranty does not transfer to the new owner of the item purchased or the vehicle purchased with the item installed.